¶ Re-Lubricating the Z-Axis Lead Screws by Austin Dennis
This is a MANDATORY periodic maintenance item to keep your printer functioning properly with stock hardware. There are aftermarket components that can remove the need for leadscrew lubrication (POM nuts and PTFE coated leadscrews), but I encourage you to do your own research on them as the scope of this guide is limited.
Additionally, brass leadscrew nuts wear out, even with adequate lubrication. If you develop print surface quality issues over time (starts to show around 1-2 years with adequate lubrication), look into replacing your leadscrew nuts. There are no replacement leadscrew nuts on the market at the time of writing this (May 2023) [Edited by clovisd - Nov 23]. You'd have to get them directly from AnkerMake Support or adapt an available market leadscrew nut to the existing z-blocks. Don't wait until you have issues to figure that out if this is your only printer!
If you haven't ever done this before, start doing this maintenance starting at 6 months into owning the printer for a light user and 3 months for a heavy user.
¶ Periodicity Requirements [Grease and Dry Lubricant]:
Z-Axis Leadscrew Inspection:
[Both] At least monthly, upon hearing any abnormal noises, or upon observing any hitching type motion on the z-axis
Lubricant Top Off (just add some more):
[Dry Lubricant] At least every 3 months
[Grease] Every 2-4 months if not required to do a full clean and re-lube by the above list
Full Clean and Re-Lubricate:
[Grease] At least every 6 months
[Dry Lubricant] As required not to exceed 6 months
[Both] As required if monthly inspection shows any of the following: metal shards/shavings present, grease is black or much darker than fresh.
Part Terminology can sometimes vary between guides, and use-case; use this as a quick reference of what each part described in the following article.
Part Name
Part Description:
Part Image
Part Name
Part Description:
Part Image
Gantry Assembly
This is the Upper assembly of the Printer. It has the Z-Towers & X-Axis assembly including the majority of the circuitry, motors, belts, etc that power the 3D printer.
Printer Base
This is the Lower assembly of the Printer. It has the Build Plate & Printer Base including the power system, build plate assembly, etc that power the 3D printer.
Leadscrew
These are two long screws located inside the two Z-Towers, they are connected to the Motor Assembly by a Shaft Coupling. The leadscrew is made of metal.
Shaft Coupling
This is a pressure-tightened coupling that links the Leadscrew and Motor shaft together, transferring rotation to the Leadscrew.
Brass Nuts
Brass nuts located on each side of the X-Axis assembly and inside the Z-Towers, providing a screw point for the Leadscrews.
Z -Towers (Z-Axis Pillars)
The two pillars holding up the X-Axis assembly and providing Z mouvement support and control; each pillar has two linear rails, a leadscrew, and pathing for a USB-C cable.
Linear Guide Tracks
2x (4x total) Linear Tracks located inside each of the Z-Towers that allow the X-Axis assembly to travel up and down the Z-Axis. The tracks are made of metal.
Linear Track Skates
The skates travel up and down the Z-Axis Tracks, holding up the X-Axis assembly inside each Z-Tower. The skates are made of plastic.
X-Axis Assembly
The X-Axis assembly includes the Extruder Assembly, alongside the Left and Right enclosures for the filament sensor, LCD display, AI camera, etc.
Extruder Assembly
The Extruder assembly includes the extruder motor, bogie, heating elements, and associated circuitry for controlling extrusion and prints.
That's a question with no “correct” answer and each has its own use and benefits; we'll just list the pros and cons of each and leave that decision for you.
While we recommend using specific different types of lubricants for different usage areas within the printer, you can pick one and use them across all usaged areas on the printer. Just make sure you use something that matches the below recommendations.
Don't use regular old WD-40 (Universal, etc) this can be harmful, see below for Community Recommendations and Reasoning.
“The one thing I will tell everyone to stay away from is oils: they are hard to work with and expensive compared to grease and offer no real benefit over solid grease / lubes.” - Austin Dennis
TYPE:
PROS:
CONS:
RECOMMENDATION: (affiliate links)
Grease:
Broadly for our application, industrial greases fall into one of two camps: metal-on-metal or plastic-on-something contact. Lithium based greases are better suited to metal-on-metal contact while silicone based greases are better suited to plastic-on-something contact.
Just about any industrial grease will do the trick as long as it doesn't have any particulates in it (PTFE is the exception). The Z-axis (primarily 2x leadscrews) doesn't see a lot hard, quick motion or heavy loads for this to make a huge difference.
Case: Grease is primarily used for the 2x Z-Axis Leadscrews. It can ALSO be used for the Linear Guide tracks too if you don't have Dry Lube (see below).
A lot of people have had great success with White Lithium Greases (that's what comes on it from the factory).
Go with what makes your wallet happy (but see recommendations).
Easy to apply.
Cheap compared to Dry Lube.
Hard to get it where you don't intent to.
Can be applied indoors with only gloves for PPE.
Stable for longer than other lubrication options.
Traps any contaminate that may be present (animal hair, dirt, abrasive particles, etc.) & allows them to remain in the system.
Requires a total clean before being replaced every so often (see above point).
Cannot easily be applied in tight spaces (like when the M5 is fully assembled).
This is aerosolized; look for one that comes with a precise application straw; shake before use.
Dry Lubricant1:
You can absolutely pick the wrong stuff and there's a lot of it out there. Not all dry lubes are created equal or even function in the same way.
Avoid things like graphite as graphite is an abrasive in most motion system applications like a 3D printer (but it's awesome for lubricating screw threads).
Case: Dry Lubricant is used for the 4x Linear Guide Tracks (2 Z-axis Tower).
Here's the bottom line: get a dry lube with PTFE as it's main constituent.
1. Dry Lubricant starts as a liquid and dries, leaving behind a Powder.
Doesn't trap contaminates or feel sticky, can simply be re-applied in place if the system is clean
Can easily be applied in tight spaces (like when the M5 is fully assembled) if you have absorbents strategically placed to catch excess liquid
Can be difficult to apply.
Expensive compared to grease.
Hard to control where it goes once it exits the nozzle.
Requires a well-ventilated area or extensive PPE if indoors (nothing stops lubricant from simply brushing off from accidental contact or jostling2)
2. This one isn't a huge deal for operation, but it's the reason you need to re-apply every so often.
Set up absorbent catches in the bottom of the Z towers to stop the Dry Lube liquid or Grease from entering the bottom compartment or motor shaft couplings.
If you get the liquid in either place, you have to clean them out with isopropyl alcohol and start over.
Home the Z-Axis using the LCD / App. Turn off the printer.
Using the cutouts on the side of each Z tower, add lubricant as necessary to the areas identified in the next section.
You can either use the Spray Applicator (very carefully) or an Acid Brush to top-up the current lubricant.
4. Run the Z-axis to the top limit and apply lubricant to any areas you couldn't get to in step 2.
5. Home the Z-Axis and raise it up to the top limit 4 times. The Z-Axis is now ready for normal operation.
There are two ways to do this: the Normal Way, and the Hard Way™.
Normal Way: For this, you'll remove the Gantry from the Printer, and then use gravity and other tools (long stick/rod etc) to first clean, then re-apply lubricant into hard to reach places. This way is faster and easier, and doesn't require breaking down the Printer Gantry into smaller parts while limiting potential damage (USB C cable crimp, gantry alignment, etc).
Hard Way: Here, we'll break down the gantry into its component parts, releasing the Z-Axis alongside the Extruder Assembly, and Left / Right blocks; this will allow easier access to all the component parts for cleaning (easier to clean, more efficient cleaning) and then lubrication (easier to apply, better overall result, etc).
Spray the end of a Q-tip with IPA and us it to clean out the threads of the brass (look for brass / gold threads) leadscrew nuts inside each of the 2x Z-Towers.
Use as many Q-tips as necessary, but don't sweat it too much (it doesn't have to be perfect).
Most of the residual grease will work it's way out of the threads (over time), just focus on the big blobs and visible debris*.
* This part is kind of tough with big hands and I found that holding the Q-tip with a pair of teasers helped me reach what I needed to.
Remove the top caps and support bar of the Z-towers:
The disassembly is fairly straightforward, just start removing screws until the plate comes out and you can see the top of the brass nut.
Be careful! There is nothing that stops the Gantry inside the Z-towers; make sure the USB-C cables are not going to get pinched when moving things around.
2. Remove the X-Axis Assembly (alongside the LCD Screen enclosure, Extruder Assembly, and Filament Intake enclosure) from the two Z-Towers.
With the X-Axis Assembly now free, refer to Step 6 - Normal Way to clean the two Brass Nuts.
This process should be a lot easier, and more accessible with the X-Axis assembly now free. Clean both the threaded top side, and unthreaded tube bottom side.
Be careful with the USB-C cables running inside the Z-Towers. Take note of positioning and location inside the respective towers for reassembly later.
Now that all the debris and old grease is removed, apply fresh lube to all the surfaces you just cleaned:
¶ 8.1: NORMAL WAY & HARD WAY: Grease: 2x Leadscrews
Apply enough grease to cover the surface of each Leadscrews in a even layer.
Acid brushes can help in the application, but your finger will do the trick just fine.
If you can't get it exactly even, just make sure there's grease along the entire length and the brass nuts will spread it out evenly later.
Be careful! Do not let any grease or dry lube enter the shaft coupling.If it gets into the shaft coupler, you need to remove the shaft coupler from both the motor shaft and the leadscrew and thoroughly clean all surfaces with IPA for it to function properly.
Warning! While you can use Dry Lubricant for the Leadscrews, it's not recommended as it'll increase the noise (and wear and tear) on your printer.
¶ 8.2: NORMAL WAY & HARD WAY: Dry Lube 4x Linear Rails
Prop Up the gantry assembly against a wall so the bottom openings face up and it's not going to fall over.
Warning! This stuff can get messy and the fumes are pretty gnarly. Take the motor assemblies and gantry assembly outside or into a well ventilated space.
Using the straw, apply the liquid in short bursts (0.5 sec) to each of the 4x Linear Guide Tracks and allow the liquid to propagate down the track with Gravity, you don't need much.
Shake the container well prior to use to allow the particles to disperse evenly through the liquid.
Seriously, less is more, just make sure the surface of the track is visibly wet.
Allow to dry completely before bringing it back inside or proceeding.
Be careful! Do not let any grease or dry lube enter the shaft coupling.If it gets into the shaft coupler, you need to remove the shaft coupler from both the motor shaft and the leadscrew and thoroughly clean all surfaces with IPA for it to function properly.
Now that everything is nice and lubricated, it's time to re-assemble everything! If you fully disassembled the Gantry, follow Step 9 - Hard Way followed by Step 9 - Easy Way. If not, only follow Step 9 - Easy Way.
Insert the X-Axis assembly back into each side of the two Z-Towers.
It may be easier to do one of the Z-Tower at a time, carefully pulling the USB-C cable out through the bottom.
Be careful! When feeding the X-Axis Assembly, make sure both USB-C cables are fed in correctly, and don't get pinched / bent..
With everything set inside, place the X-Axis Assembly and Z-Towers down flat along the back of the Z towers on a stable horizontal surface (watch for the LCD screen).
Reverse the Steps from Step 6 - Hard Way to reassemble the Gantry assembly.
Once the Gantry is reassembled, follow the Steps below (Step 9 - Easy Way):